Gemini Engi-Fab has nearly four decades of experience and expertise in manufacturing and fabrication of:
- Process Equipment
- Process Units
- Custom-made Equipment (as per clients, consultant, inspection agency’s requirements)
Gemini Engi-Fab has its corporate office at Malad (W), Mumbai-the commercial capital of India. Very well connected nationally as well as internationally.
Manufacturing and fabrication is carried out at state-of-the-art workshop located at Umbergaon, Dist-Valsad, Gujarat.
- Very well connected via rail and road.
- Govt. of Gujarat has declared a port at Umbergaon, Dist-Valsad, Gujarat and its work is under progress; soon shall be connected via sea.
Execution capacity at our workshop for a single equipment:
- Diameter: upto 10 mtr.
- Length: upto 47 mtr.
- Weight: upto 300 tons
- Lifting Capacity : Multiples of 100 tons
- 5, 10, 25, 50 tons under hook multiples
- CNC M/C for Drilling Tube Sheets (Tie-up with M/s. Saini Engineering)–Tubesheetupto 2 mtr. diameter, 9.2 tones weight and 350 mm Thickness
Open space of more than 200,000 sq. ft. (three sides open) which is ready for development will enable us to handle very large size equipment.
Proven Track Record of equipment fabricated & shipped:
- Diameter: 5 mtr. (Vessels for Reliance)
- Length: 30 mtr. (Column Exchanger for GACL)
- Weight: 82 tons (‘U’ Tube Exchanger for RCF)
- Executed Heat Exchanger as per ASME Sec. VIII Div. 1 & 2, TEMA, IBR, IS 2825
- Executed Pressure Vessels, Columns and Tanks as per ASME, API, PESO
- Executed Titanium Ducting site job for GACL.
- Executed Nickel Flaker Drum for Chemical Refineries
- Was the first Indian Company that manufactured and supplied import substitute parts, Burner Tips, tomany leading petroleum refineries. It saved huge foreign exchange and this was well appreciated by end-users.
- Rich experience in fabrication of process equipment and process units of across all major sectors. Resultantly, valued clients meet their delivery schedule.
- We strictly adhere to International Standard of quality, safety, health and environment.
Type and Number of Equipment Manufactured till date
- Heat Exchangers more than 500 units
- Pressure Vessels more than 300 units
- Columns more than 50 units
- Tanks more than 230 units
- Reactors more than 30 units
More than 1110 Process Equipment and Units delivered to 26 clients across all major sectors since 1982. Thus, we enabled them to meet their delivery schedules. The products undergo stringent quality checks at each stage under the supervision
of renowned third party inspection agencies. This helps us to conserve energy & environment by no repetitive work and achieve on-time delivery. It enables us to meet customers delight and keep up the practice of “in every ten days at least
one equipment” since last three decades.
QA / QC Certifications:
- NB - Boiler & Pressure Vessel Inspection
- U - ASME U Stamp
- U2 - ASME U2 Stamp
- ISO 9001:2008 - Quality Management System
- ISO 14001:2004 - Environmental Management System
- OHSAS 18001:2007 - Occupational Health and Safety Management System
- Indian Boiler Regulations (IBR)
- PESO (Chief Controller of Explosives)
Certifications ensure adherence to internationally recognized standards of excellence
Successfully completed Fabricating Process Equipment and Unit assignments for various National and International Clients in the following sectors:
- Oil & Gas and Refineries
- Chemicals & Fertilizers
- Nuclear
- Power Plants
- Petrochemicals
- Food & Dairies
- Cement
- Pharmaceuticals
As per client’s site necessity, resources can be mobilised to fabricate equipment at their site.